Industrial sectional doors made of aluminum panels ISD03 China

Industrial sectional doors of the ISD03 China series are installed in large openings: due to their design features, they cover openings up to 10 m wide and up to 9.2 m high. Sectional doors of this series are designed for industrial buildings such as warehouses, workshops, terminals, etc. The sectional doors have increased strength properties, are equipped with a comprehensive security system, are resistant to corrosion and are able to withstand the effects of aggressive environments. The gates are automated by electric drives for industrial gates.

Application:

Production workshops and warehouses
Hangars and garages for special equipment

Order with installation

Advantages

The design features of the gates of this series make it possible to cover openings up to 10 m wide and up to 9.2 m high.

Design features provide high strength characteristics and the best resistance to wind loads.

Aluminum sandwich panels guarantee the shield's resistance to corrosion and aggressive environments.

The robust power structure of the guides and the system of safety grips on the door leaf ensure high reliability of the gate and guarantee a long service life.

The design features of the gates of this series make it possible to cover openings up to 10 m wide and up to 9.2 m high.

Design features provide high strength characteristics and the best resistance to wind loads.

Aluminum sandwich panels guarantee the shield's resistance to corrosion and aggressive environments.

The robust power structure of the guides and the system of safety grips on the door leaf ensure high reliability of the gate and guarantee a long service life.

Design

Panel design

Surface Type

Colors

S-Line (outer side)

Stucco (outside panel)

Stucco (inside panel)

RAL 9003 (white)

Equipment

Standard

Optional

A sheet of aluminum sandwich panels 40 mm thick with load-bearing elements for reliable fixation of hinges, side supports and reinforcing profiles.

Increased strength characteristics of the panels are given by an extruded aluminum profile (installed with a width of 3 500 mm), which provides the best performance in terms of resistance to wind loads.

The door panel fittings (side supports, top brackets, hinges, hardware) are made of stainless steel.

A set of guides and corner posts made of 2 mm thick steel has an increased margin of safety and has everything necessary for the installation of perforations.

Torsion mechanism designed for 25 000 cycles. Durability of the gate design. Provides effortless opening and closing of the gate leaf.

The cable break protection device is installed as a lower bracket on the door leaf. If the cable breaks, the mechanism is activated and prevents the door leaf from falling.

The spring break protection device blocks the shaft in emergency situations, which prevents the door leaf from falling.

The ergonomic handle makes it easy and convenient to open and close the gate.

Box with installation kit, instructions and product data sheet.

A mechanical latch allows you to lock the door from inside the room. It is simple and reliable.

The power mounting structure with a door leaf gripping system ensures a rigid position of the horizontal guides under dynamic loads and additional insurance against the door leaf falling. In case of refusal of the DoorHan truss, the customer independently produces fastening trusses according to the provided dimensions.

Special window design (627 × 327 or 607 × 202 mm) guarantees tight fitting in the door leaf preventing temperature loss. Black framing.

The special design of the windows (size 627 x 327 or 607 x 202 mm) ensures a tight fit to the door leaf, which protects it from freezing and heat loss. The windows are made with black frames.

A manual chain drive is installed on industrial doors of all types and is used to raise and lower the door leaf manually.

Torsion mechanism designed for a life of up to 100 000 cycles.

Possibility of gate automation with a drive and security systems (see section “Automation for gates”).

Technical description

Size Table

Opening Dimensions

Construction

Standard Construction

Specifications

Operating Conditions

Packaging

Parameters

Value

Opening height, mm

2 000–9 200 (maximum height depends on lift type)

Opening width, mm

2 000–10 000

Headroom, mm

From 150

Sideroom clearance, mm

From 120

Vertical guide assembly
Horizontal guide
U-shaped bracket and drum
Spring break protection device
Balancing spring mechanism (torsion spring)
Cylindrical shaft
Connecting coupling
Internal support bracket
Rope break protection device
Side support with roller holder
Inner loop
Upper support with roller holder
Reinforced aluminum profile
Top profile and seal
Bottom profile and seal
Spring shock absorber
C-profile
Power mounting structure with gripping system

Low rise, drum at the front.

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	≥ 230; ≥ 260 (with ceiling drive)
B, mm Opening width	B
A, mm Angle track height	H + 110
Ab, mm Height of shaft axle and drum	≥ A + 59
A1, mm Vertical track height	А - 543
A2, mm Horizontal track height	А - 106
E, mm Horizontal track length	Н + 300
Db, mm Torsion spring operation space	Depends on the size of the opening and the weight of the shield
S, mm Minimum side room clearance	120
P, mm Door opener position	Н + 1 185
n, mm Clear opening	190 (without drive); 0...10 (with ceiling drive)

Low rise, drum at the back.

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	≥ 150 ≥ 180 (with ceiling drive)
B, mm Opening width	B
A, mm Angle track height	At h < 170: H + 110; at 150 ≤ h ≤ 170: H + h - 60
Ab, mm Height of shaft axle and drum	At h ≤ 170: H + 55; at 150 ≤ h ≤ 170: H + h - 47
A1, mm Vertical track height	А - 543
A2, mm Horizontal track height	А - 106
E, mm Horizontal track length	Н + 510
Db, mm Torsion spring operation space	Depends on the size of the opening and the weight of the shield
S, mm Minimum side room clearance	120
P, mm Door opener position	Н + 1 185
n, mm Clear opening	240 (without drive); 40...60 (with ceiling drive)

High rise.

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	> 520
B, mm Opening width	B
HL, mm Distance from opening to horizontal tracks level	Default h — 330
A, mm Angle track height	H + HL
Ab, mm Height of shaft axle and drum	A + 86/97
A1, mm Vertical track height	А - 580
A2, mm Horizontal track height	А - 53
E, mm Horizontal track length	H - NL + 470...600
Db, mm Torsion spring operation space	Depends on the size of the opening and the weight of the shield
S, mm Minimum side room clearance	120
Q, mm Shaft opener position	300

High lift, drum from below.

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	≥1 600
B, mm Opening width	B
HL, mm Distance from opening to horizontal tracks level	1 330 ≤ HL ≤ h - 150
A, mm Angle track height	H + HL
Ab, mm Height of shaft axle and drum	H + 400...600 + 280
A1, mm Vertical track height	А - 580
A2, mm Horizontal track height	А - 53
E, mm Horizontal track length	H - NL + 470...600
Db, mm Torsion spring operation space	Depends on the size of the opening and the weight of the shield
S, mm Minimum side room clearance	≥ 300
Q, mm Shaft opener position	≥ 500

Vertical lift.

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	> Н + 500
B, mm Opening width	B
A, mm Angle track height	2H + 120
Ab, mm Height of shaft axle and drum	A + 166
S, mm Minimum side room clearance	120
Q, mm Shaft opener position	300

Vertical lift, drum from below.

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	> H + 120
B, mm Opening width	B
A, mm Angle track height	2H + 120
Ab, mm Height of shaft axle and drum	H + 680
S, mm Minimum side room clearance	500 min
Q, mm Shaft opener position	≥ 650

Standard lift.

Symbol, parameter name	Calculation formula
H, mm Opening height	H
h, mm Headroom height	R381: ≥ 420; R305: ≥ 350
B, mm Opening width	B
A, mm Angle track height	R381: H+235; R305: H+165A+97
Ab, mm Height of shaft axle and drum	A + 97
A1, mm Vertical track height	R381: A - 580; R305: A - 490
A2, mm Horizontal track height	А - 110
E, mm Horizontal track length	R381: H+200; R305: H+250
Db, mm Torsion spring operation space	Depends on the size of the opening and the weight of the shield
S, mm Minimum side room clearance	120
P, mm Door opener position	Н + 1 060
Q, mm Shaft opener position	300

Parameter	Value	Notes
Heat transfer resistance of the fabric, m² * °C/W	1.13
Wind load resistance, Pa, class (EN 12424)	2 class (EN12424:2000)
Tightness	4 class (EN12426:2000)
Water resistance limit - minutes, class (EN12425)	3 class (EN12425:2000)
Sound insulation, dB	< 35
Force of manual opening and closing, kg	Up to 22.5
Door leaf weight, kg/m²	8.8
Panel thickness, mm	40
Metal thickness, mm	0.4
Number of cycles	25 000

1. Sections of the door leaf must move smoothly along the guides, and the door itself must be balanced, that is, its weight must be compensated by the torque of the torsion springs.

2. Manual opening and closing of the gate is carried out only with the help of a handle.

3. When opening and closing the gate manually, do not apply much force to it. Sudden jerks are prohibited.

4. Make sure that people and animals are not in the area of the gate while it is operating.

5. It is strictly prohibited to move under the moving door leaf, as this can lead to injury.

6. Do not subject the gate to impacts or interfere with its free movement when opening and closing.

7. Do not expose the guides and rollers to contamination, as this can lead to disruption of smooth operation, and if there is an electric drive, to its overload and failure.

8. Make sure that there are no foreign objects or debris in the opening while the blade is moving. Their presence can lead to skewing and jamming of the gate.

Packing in cardboard	Packaging features
Description	The guide system and panel of sectional doors have a rigid combined packaging made of cardboard and polystyrene foam, covered with stretch film; the complete set is packed in a corrugated cardboard box and sealed with packaging film; All packages are equipped with information stickers containing order data, as well as the company logo
Contents	Cardboard, polystyrene foam, stretch film, tape
Width, mm	Shield packaging — from 500 to 800
Height, mm	Shield packaging — from 200 to 800
Length, mm	Shield packaging — from 2 100 to 10 100
Gross weight, kg	Up to 1 000
Number of items in the packaging	Shield packaging — from 3 to 17 panels; package of guides — 1 guide system; packaging of components — a box with a complete set (there may be several); additional packaging is possible (edging, delta profile, etc.)

Additional Information print

It is recommended to store sandwich panels in their original packaging in a horizontal position on a flat surface for no more than 6 months from the date of production in closed warehouses or under a canopy. The panels must be protected from direct sunlight, precipitation and contamination.

Installation

Mounting Options

Checking Dimensional Details

Surface-mounted installation on the opening — the guide system is mounted on the walls and lintel from the inside of the opening.

To take the necessary indicators, a tape measure and a building level are enough. All measurements are taken indoors. Each value must be measured at least at three points (in extreme positions and in the center).
H is the height of the opening (distance from the floor to the top of the opening).
B — opening width (distance from the left edge to the right edge of the opening).
h — lintel (distance from the top of the opening to the obstacle) min 150 mm.
b1/ b2 — left/right side distance (distance from the corresponding edge of the opening to the obstacle) min 120 mm.
L is the depth of the room.
When measuring H and B, the largest value is taken as the final size.
When measuring h, b1, b2 and L, the smallest value is taken as the final size.
The difference in floor level across the entire width of the opening should not exceed 10 mm. It is necessary to ensure that the mounting plane (walls and ceiling) is maintained. The base for installing the guide system must be monolithic and durable; if this is not available, additional edging or the formation of an opening with metal products is required.

Warranty print

The buyer is provided with a 1 year warranty.

New Products

The lightweight bracket system simplifies the installation of a remote system with a cylindrical shaft from below (on a 100 x 100 pipe), while being highly durable and reliable. The requirements for the walls are reduced by mounting the system through a corner post. The absence of additional elements for preparing the opening reduces the weight of the structure and reduces installation time.

The lightweight external cylindrical shaft system on an 80 x 40 mm pipe is a more affordable option for gates up to 3 300 x 4 750 mm in size.